China Custom High-Quality Electronic Product Mould Bluetooth Headset Plastic Shell Injection Molded Parts injection molded parts drawing

Item Description

Solution PARAMETERS

Product Title Custom High-Top quality Digital Merchandise Mould Bluetooth Headset Plastic Shell Injection Molded Areas

Mould Main/Cavity

DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss etc.

Hardness of metal

33-38HRC prehard, forty six~fifty six HRC hardened

Mould Common

HASCO,DME,MEUSBURGER,JIS,CHINA LKM Normal

Mould Foundation

LKM&Hasco&DME normal (A,B plate 1730,2311,2312,1050,P20 )

Cavity

Single/family members/Multi

Runner

Very hot/Cold Runner

Mould Measurement

150*150mm Min, 3000*2500mm Max

Area of Mould

EDM VDI/ Substantial Polish&Texture

Plastic substance

PP, Laptop, PS, PE, PET, POM, PA, PU, PVC, Ab muscles, HIPS, PMMA, Nylon, and with GF, and so on.

Mould Life

Prototype a thousand-25,000 preproduction fifty,000-ten,0000 High manufacturing three hundred,000-1,000,000 photographs primarily based on Volume requirements

Specification

Relies upon on the customer’s requirements.

Trade phrases

FOB HangZhou, EXW, CIF

Export to

Europe international locations,Usa,Mexico,Australia ,Middle-east ,Asia and so on

Mold sizzling runner

DME, HASCO, YUDO, Mold-Masters, HRS, Synventive, and so on, or for each customer requirement

Mildew gate variety

point gate, facet gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, very hot runner to chilly runner, and so forth.

Lead time 1st Demo

20-45Days based on distinct molds

Outdoors package deal

Common wooden situations or as your requirement

Interior package deal

Extend waterproof movie & Each and every Mould painted, anti-rust oil.3. Spare parts collectively with the mildew cargo. 4. Vaccum package deal

Custom Remedy

 MANUFACTURING Technique

ABOUT US

Certificate

Delivery & PAYMENT

FAQ

Q1: What is your firm’s principal solution?
A: Our organization is specialised in injection molding moulds and injection plastic products. We can customize all kinds of injection plastic products according to your requirements or 3D drawing.
 
Q2: How can I get the samples to check out the top quality?
A: 1) You can appear to have the mould take a look at directly. 2) We could send out samples & mould managing online video to you.
 
Q3: Can you make multi-cavity molds?
A: Sure, we are capable of generating molds in 16, 24, forty eight, and 64 cavities.
 
This autumn: What certificates are you experienced for?
A: We are certified in ISO9001, and we have a method for TS16949.
 
Q5: How do you make our business a long-expression and great connection?
A:1. We preserve excellent quality, on-time supply, and aggressive cost to make sure our buyers advantage from the greatest top quality products  2. We worth each and every customer, no make a difference the place they come from, or how big the buy they spot.
 
Q6: I have an concept for a new solution, but will not know if it can be produced. Can you help?
A: Yes! We are constantly satisfied to work with prospective consumers to evaluate the specialized feasibility of your notion or style and we can suggest on materials tooling and most likely established-up fees.

Welcome you for your inquiry and merchandise info. We will reply to you as soon as feasible.

aNUmmFACTURING TECHN

Item PARAMEERS

PT PAAMENT

US $1,000-50,000
/ Set
|
1 Set

(Min. Order)

###

Warranty: 1 Year
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode

###

Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Name Custom High-Quality Electronic Product Mould Bluetooth Headset Plastic Shell Injection Molded Parts
Mould Core/Cavity
DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss etc.
Hardness of steel
33-38HRC prehard, 46~56 HRC hardened
Mould Standard
HASCO,DME,MEUSBURGER,JIS,CHINA LKM Standard
Mould Base
LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )
Cavity
Single/family/Multi
Runner
Hot/Cold Runner
Mould Size
150*150mm Min, 3000*2500mm Max
Surface of Mould
EDM VDI/ High Polish&Texture
Plastic material
PP, PC, PS, PE, PET, POM, PA, PU, PVC, ABS, HIPS, PMMA, Nylon, and with GF, etc.
Mould Life
Prototype 1000-25,000; preproduction 50,000-10,0000; High production 300,000-1,000,000 shots based on Volume requirements
Specification
Depends on the customer’s requirements.
Trade terms
FOB Shenzhen, EXW, CIF
Export to
Europe countries,USA,Mexico,Australia ,Middle-east ,Asia etc
Mold hot runner
DME, HASCO, YUDO, Mold-Masters, HRS, Synventive, etc, or per customer requirement
Mold gate type
point gate, side gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, hot runner to cold runner, etc.
Lead time 1st Trial
20-45Days based on different molds
Outside package
Standard wooden cases or as your requirement
Inner package
Stretch waterproof film & Each Mold painted, anti-rust oil.3. Spare parts together with the mold shipment. 4. Vaccum package

###

Q1: What is your company’s main product?
A: Our company is specialized in injection molding moulds and injection plastic products. We can customize all kinds of injection plastic products according to your requirements or 3D drawing.
 
Q2: How can I get the samples to check the quality?
A: 1) You can come to have the mould test directly. 2) We could send samples & mould running video to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are capable of making molds in 16, 24, 48, and 64 cavities.
 
Q4: What certificates are you qualified for?
A: We are qualified in ISO9001, and we have a system for TS16949.
 
Q5: How do you make our business a long-term and good relationship?
A:1. We keep good quality, on-time delivery, and competitive price to ensure our customers benefit from the best quality products  2. We value each customer, no matter where they come from, or how big the order they place.
 
Q6: I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials tooling and likely set-up costs.
US $1,000-50,000
/ Set
|
1 Set

(Min. Order)

###

Warranty: 1 Year
Shaping Mode: Injection Mould
Surface Finish Process: Polishing
Mould Cavity: Multi Cavity
Plastic Material: ABS
Process Combination Type: Single-Process Mode

###

Samples:
US$ 10.00/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Item Name Custom High-Quality Electronic Product Mould Bluetooth Headset Plastic Shell Injection Molded Parts
Mould Core/Cavity
DIN2312,2738,2344,718,S136,8407,NAK80,SKD61,P20, P20HH, H13, 420ss etc.
Hardness of steel
33-38HRC prehard, 46~56 HRC hardened
Mould Standard
HASCO,DME,MEUSBURGER,JIS,CHINA LKM Standard
Mould Base
LKM&Hasco&DME standard (A,B plate 1730,2311,2312,1050,P20 )
Cavity
Single/family/Multi
Runner
Hot/Cold Runner
Mould Size
150*150mm Min, 3000*2500mm Max
Surface of Mould
EDM VDI/ High Polish&Texture
Plastic material
PP, PC, PS, PE, PET, POM, PA, PU, PVC, ABS, HIPS, PMMA, Nylon, and with GF, etc.
Mould Life
Prototype 1000-25,000; preproduction 50,000-10,0000; High production 300,000-1,000,000 shots based on Volume requirements
Specification
Depends on the customer’s requirements.
Trade terms
FOB Shenzhen, EXW, CIF
Export to
Europe countries,USA,Mexico,Australia ,Middle-east ,Asia etc
Mold hot runner
DME, HASCO, YUDO, Mold-Masters, HRS, Synventive, etc, or per customer requirement
Mold gate type
point gate, side gate, sub gate, tunnel gate, banana gate, direct gate, tab gate, hot runner valve gate, hot runner to cold runner, etc.
Lead time 1st Trial
20-45Days based on different molds
Outside package
Standard wooden cases or as your requirement
Inner package
Stretch waterproof film & Each Mold painted, anti-rust oil.3. Spare parts together with the mold shipment. 4. Vaccum package

###

Q1: What is your company’s main product?
A: Our company is specialized in injection molding moulds and injection plastic products. We can customize all kinds of injection plastic products according to your requirements or 3D drawing.
 
Q2: How can I get the samples to check the quality?
A: 1) You can come to have the mould test directly. 2) We could send samples & mould running video to you.
 
Q3: Can you make multi-cavity molds?
A: Yes, we are capable of making molds in 16, 24, 48, and 64 cavities.
 
Q4: What certificates are you qualified for?
A: We are qualified in ISO9001, and we have a system for TS16949.
 
Q5: How do you make our business a long-term and good relationship?
A:1. We keep good quality, on-time delivery, and competitive price to ensure our customers benefit from the best quality products  2. We value each customer, no matter where they come from, or how big the order they place.
 
Q6: I have an idea for a new product, but don’t know if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials tooling and likely set-up costs.

Design Considerations for Injection Molded Parts

There are many factors to consider when designing a component for injection molding. These include design factors, materials, overhangs, and process. Understanding these factors will make it easier to choose the right part for the application. In this article, we’ll go over several of the most common design considerations.

Design factors

Injection molded parttTo get the best results from your injection molded parts, you must ensure that they meet certain design factors. These factors can help you achieve consistent parts and reduce cost. These guidelines can also help you to avoid common defects. One of the most common defects is warping, which is caused by the unintended warping of the part as it cools.
When designing injection molded parts, the draft angle is critical. Increasing the draft angle allows the part to emerge cleanly from the mold and reduces stress concentration. This can improve the part’s function and speed up the production process. In addition, it ensures a uniform surface finish. Incorrect draft angles can result in parts that are not functional and can cost you money. If your product team doesn’t pay attention to these design factors, they could end up destroying expensive molds and producing a high number of rejects.
Ribs are another design factor that should be taken into consideration. Rib height should be less than three times the thickness of the part’s wall. This will prevent sink marks and minimize the chances of the ribs sticking inside the mold.

Materials

There are many options when it comes to materials for injection molded parts. Choosing the right material will affect how well it performs in your particular application. If you need a large part to be flexible and sturdy, then a plastic with good flow properties will work best. Injection molded plastics come in a variety of different resins. Choose the one that best meets your application’s needs, considering its main functionality and the desired appearance. You may also want to choose a material that is UV resistant, heat resistant, flexible, and food safe.
Polymers that are suitable for injection molding include polycarbonate and polypropylene. These materials are flexible and strong, and can be used to create parts with high-level details. These materials are also lightweight and inexpensive. Despite being flexible, they are not suitable for high-stress applications.
During the molding process, the injected material must be cooled, otherwise it will expand again. This is why you need to keep the temperature of the mould at 80 degrees Celsius or less.

Process

Injection molding is the process of creating plastic parts. The plastic is melted in a mold and then forced to cool. It then solidifies into the desired shape. During the cooling process, the plastic can shrink, so it is important to pack the material tightly in the mold to prevent visible shrinkage. When the mold is completed, it cannot be opened until the required cooling time has passed. This time can be estimated based on the thermodynamic properties of plastic and the maximum wall thickness of the part.
The mold must be precisely designed and tested. The process can be repeated many times, which makes it ideal for mass production. It is also one of the fastest ways to scale production. The more parts a mold can produce, the lower its cost per piece. This is one of the benefits of injection molding.
Injection molding parts are used for many industries, including appliances, electronics, packaging, and medical devices. They can be made to have complicated shapes.

Overhangs

Injection molded parttOverhangs are areas of extra material that surround the surface of an injection molded part. This extra material is typically made of inexpensive material that is edged or glued on the part’s surface. The overhang material can be easily separated from the blank using a simple cutting process.
The amount of material needed for an overhang is dependent on the shape of the part and the amount of surface area. Generally, an overhang is less than 15 percent of the cost of the part. Usually, the material used should be able to fulfill the overhang’s function and differentiate it from the material in the form flachen area.
Overhangs on injection molded parts should be avoided because they may cause the design to become unstable. To avoid this problem, consider designing your part so that the sides and edges are parallel to one another. This will help ensure that the part will be free of undercuts and overhangs.
Overhangs on injection molded parts can be avoided by ensuring that the parts are designed with tolerances in mind. For example, an overhang in an injection molded part can cause a mold to have an overhang that is too small for the machine. This can cause problems in the manufacturing process, and it can result in a costly mold.

Cost

Injection molding costs can vary depending on the complexity of the part, the size and the type of plastic. Parts with complex geometries may require additional design work and tooling. Larger parts can also cost more than small ones. The amount of time spent designing and producing them is also important.
To reduce the cost of injection molding, a manufacturer must consider two major factors: tooling and the material used. The plastic used for injection molding has several different properties, which will impact the part price. For instance, plastics with a lot of glass fibers will reduce the amount of time necessary to repair the mold. Another factor to consider is the thermal properties of the material.
The next major factor in the cost of injection molded parts is the material of the injection mold. While most of these molds are made of steel, the type and grade of steel used is important. Injection molds are also required to have nearly wear-free interior cavities. This is necessary to maintain tight tolerances.
Another factor that contributes to the cost of injection molded parts is the cost of bulk material. This material costs money and requires expensive electricity to process. Typically, the more parts you produce, the lower the cost per pound. Storage of bulk material is also a significant expense. Therefore, a quicker cycle time will reduce storage costs.

Reliability

While manufacturing involves some degree of variation, the variation should be within acceptable limits. This is essential if you want to produce high-quality, dimensionally stable parts. A reliable manufacturing process involves precise control over mold tooling and part design. It also requires repeatability in both quality and production processes.
A reliable injection molding process also focuses on detecting defects early in the production process. Invisible hazards, such as air pockets, mold materials compromised by overheating, and more, can lead to failure. These defects will most likely not be discovered by simple visual inspection and may not come to light until after warranty claims are filed from the field. By finding the defects in the early stages, manufacturers can maximize productivity and reduce costs by minimizing the number of replacement parts needed.
The process of building a custom mould for plastic components is highly skilled. A perfect mould will eliminate potential defects and ensure that the production process is reliable. Traditionally, this process relied on trial and error, which added time and money to the production process.

Design for manufacturability

Injection molded parttWhen designing injection molded parts, it is imperative to keep in mind their manufacturability. Injection molding allows for complex geometries and multiple functions to be combined into a single part. For example, a hinged part can have a single mold that can produce two different halves. This also decreases the overall volume of the part.
Injection molded parts do not typically undergo post-processing. However, the mold itself can be finished to various degrees. If the mold is rough, it can cause friction during the ejection process and require a larger draft angle. Detailed finishing procedures are outlined by the Society of Plastics Industry.
The process of designing injection molds is very exacting. Any errors in the mold design can lead to out-of-spec parts and costly repair. Therefore, the process of Design for Manufacturability (DFM) validation is a key step early in the injection molding process. Fictiv’s DFM feedback process can identify design challenges and provide early feedback to minimize lead times and improve quality.
The surface of an injection molded part can develop sink marks, which occur when the material has not fully solidified when it is ejected from the mold. Parts with thick walls or ribs are more prone to sinking. Another common defect in plastic injection molding is drag marks, which occur when walls scrape against one another during ejection. In addition to sink marks, parts with holes or exposed edges can form knit lines.
China Custom High-Quality Electronic Product Mould Bluetooth Headset Plastic Shell Injection Molded Parts     injection molded parts drawingChina Custom High-Quality Electronic Product Mould Bluetooth Headset Plastic Shell Injection Molded Parts     injection molded parts drawing
editor by czh 2023-04-03