China Customize Molds Housing Mould Plastic Injection For Abs Pc Covers And Other Motorcycle Parts Cover Moulding injection moulding electrical parts

Model Number: custom injection mould
Shaping Mode: Plastic Injection Mould
Product Material: Plastic
Product: plastic injection mold
Mould material: P20/718/738/NAK80/S136
Mould base: LKM, HASCO etc.
Plastic material: ABS/PP/PS/PE/PVC/PA6/PA66
Design software: UG,PROE,CAD
Cavity: Multi
Product Name: plastic injection molding
Mould life: 25shots
Runner: Hot Runner\ Cold Runner
Surface treatment: Polishing
Mold Type: OEM/ODM
Packaging Details: Tooling Protecting oil>>Standard wooden box>>Plastic film CZPT tooling normally takes 35~40 days by sea. 3~7 days by air
Port: HangZhou or ZheJiang

Plastic injection for ABS PC covers and other motorcycle parts cover moulding CZPT Making Sheet:

Name
Plastic injection for ABS PC covers and other motorcycle parts cover moulding
mould material
45#,P20,H13,718,2738,NAK80,S136.
mould base
LKM,HASCO
Cavity
1 or more
Runner
cold or hot runner
Design software
UG,PROE,CADetc.
Plastic material
PP,PE,ABS,PC PET pa66 .
Delivery time
30 days
Specification
with good quality lower price

Why us?

Alibaba Gold Supplier

Yunpeng injection Mold Factory focus on plastic injection mold more than 15 years.(more than 300 videos on youtube)

1. Have experience for Plastic injection for ABS PC covers and other motorcycle parts cover moulding
2. Alibaba Gold Supplier Verified.
3. Free 3 d Drawing service.
4. 24 hours online service.
4. None Delay Contract.
5. Professional plastic injection mold tooling designer team and plastic part producing line.
6. Plastic Injection CZPT OEM & ODM Services
7. ISO 9001, ISO 14001 Certified for all of our plastic injection tooling and plastic CZPT part, injection CZPT and our factory

Detailed Images

Contact Amy for More than 500 videos of mould

Our Services♦7*24 Hour Service
♦ Circumspect Technology Team
♦ All-around consultation centre
♦ Considerate training service
♦ Fast Service System
♦ Quick Global Delivery

Pre-saleFirst confirm the types and quatity with customers
Patient, serious, carefully
Arrange to produce and care for the leadtime
Before delivery , confirm the items carefully
After salesArrange to delivery as soon as possible Confirm the items if arrived at customers’ handsGet feedback from customers and try to do best
Company Information

Certifications

Production process
Packaging & Shipping
Our salers on line 24 hours , reply customers’ questions in time , customers are god!
FAQFAQ About Plastic CZPT Manufacturing:

Q1: What kind of molds do you make? Plastic injection mold, Die casting mold or something else?
A1: We are mainly making plastic mold injection and Die casting mold. Sometimes we also make stamping molds according to our customer’s requirements.
Q2: What types of files do you accept (drawings)?A2: With our CAD systems we can accept following files: STP, IGS, DXF, DWG, Cad Key PPT, STL, X_T, CATIA, UG files, etc.
Q3: What kind of steel do you use for plastic mouldings?A3: We can use any type of steel appointed by customer or popular in the market. Such as P20, 718, 8407, NAK80, H13, S136, DIN 1.2738, DIN 1.2344, etc.
Q4: Can you provide the steel certificate and heat-treatment certificate?A4: Yes, We can provide steel certificate or hardness certificate to prove.
Q5: Can you make the texture / text / heat_treatment /nitriding for the inejction mold plastic?A5: Yes, As plastic mold fatory, we have long_term cooperated subsidiary factories that do those processes.They are professional and well reputed in our local market.
Q6: How long is the lead-time for a ?plastic injection mold?A6: It all depends on the mold’s size and complexity.Normally, the lead time is 25_45 days.If the Plastic Mouldings are very simple and not big size, we can work out within 15 days.
Q7: Do you make spare parts for your customer?A7: Yes, we will provide spare parts for the mold CZPT or required by client.
Q8: How do you pack the china plastic moulds?A8: We pack the plastic moulds with wooden box. There are the main 3 operation steps. First Step: We daub some rust preventive oil on the mold. Second step: We pack the mold with thin plastic film to avoid moisture. Third step: We put this plastic film packed mold in a wooden box, and fix it avoid any
movement.
FAQ About Molded Products:Q9: How many injection plastic mouldings machines do you have?A9: We have 40 sets of ?plastic Injection Mouldings machines.
Q10: what is the minimum & maximum unit weight and size your machines can produce?A10: Our machines produce the unit parts from 1 gram to 6000 grams weight. Our machines can produce the maximum size of unit plastic part: 1.5*1.5*1.5 meters.
Q11: What kind of plastic materials you usually use?A11: We are specialized in producing plastic products with the following materials: PP, ABS,PC,POM,PA,HDPE,HIPE,PS,AS,PBT,PET,PMMA,PVC and so on.
FAQ About Worldwide DeliveryQ12: Can you deliver the plastic moulds or plastic products to our factory?A12: Yes, We have cooperated with many international logistics companies for years. And we have full experience to manage the delivery directly to the client’s factory or
appointed warehouse.

Hi dear, we sincerely invite you to visit our factory to see the whole production line, and please kindly send me email now so that we can send you the quotation list, have a good day !
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Design Considerations for Injection Molded Parts

There are many factors to consider when designing a component for injection molding. These include design factors, materials, overhangs, and process. Understanding these factors will make it easier to choose the right part for the application. In this article, we’ll go over several of the most common design considerations.

Design factors

Injection molded parttTo get the best results from your injection molded parts, you must ensure that they meet certain design factors. These factors can help you achieve consistent parts and reduce cost. These guidelines can also help you to avoid common defects. One of the most common defects is warping, which is caused by the unintended warping of the part as it cools.
When designing injection molded parts, the draft angle is critical. Increasing the draft angle allows the part to emerge cleanly from the mold and reduces stress concentration. This can improve the part’s function and speed up the production process. In addition, it ensures a uniform surface finish. Incorrect draft angles can result in parts that are not functional and can cost you money. If your product team doesn’t pay attention to these design factors, they could end up destroying expensive molds and producing a high number of rejects.
Ribs are another design factor that should be taken into consideration. Rib height should be less than three times the thickness of the part’s wall. This will prevent sink marks and minimize the chances of the ribs sticking inside the mold.

Materials

There are many options when it comes to materials for injection molded parts. Choosing the right material will affect how well it performs in your particular application. If you need a large part to be flexible and sturdy, then a plastic with good flow properties will work best. Injection molded plastics come in a variety of different resins. Choose the one that best meets your application’s needs, considering its main functionality and the desired appearance. You may also want to choose a material that is UV resistant, heat resistant, flexible, and food safe.
Polymers that are suitable for injection molding include polycarbonate and polypropylene. These materials are flexible and strong, and can be used to create parts with high-level details. These materials are also lightweight and inexpensive. Despite being flexible, they are not suitable for high-stress applications.
During the molding process, the injected material must be cooled, otherwise it will expand again. This is why you need to keep the temperature of the mould at 80 degrees Celsius or less.

Process

Injection molding is the process of creating plastic parts. The plastic is melted in a mold and then forced to cool. It then solidifies into the desired shape. During the cooling process, the plastic can shrink, so it is important to pack the material tightly in the mold to prevent visible shrinkage. When the mold is completed, it cannot be opened until the required cooling time has passed. This time can be estimated based on the thermodynamic properties of plastic and the maximum wall thickness of the part.
The mold must be precisely designed and tested. The process can be repeated many times, which makes it ideal for mass production. It is also one of the fastest ways to scale production. The more parts a mold can produce, the lower its cost per piece. This is one of the benefits of injection molding.
Injection molding parts are used for many industries, including appliances, electronics, packaging, and medical devices. They can be made to have complicated shapes.

Overhangs

Injection molded parttOverhangs are areas of extra material that surround the surface of an injection molded part. This extra material is typically made of inexpensive material that is edged or glued on the part’s surface. The overhang material can be easily separated from the blank using a simple cutting process.
The amount of material needed for an overhang is dependent on the shape of the part and the amount of surface area. Generally, an overhang is less than 15 percent of the cost of the part. Usually, the material used should be able to fulfill the overhang’s function and differentiate it from the material in the form flachen area.
Overhangs on injection molded parts should be avoided because they may cause the design to become unstable. To avoid this problem, consider designing your part so that the sides and edges are parallel to one another. This will help ensure that the part will be free of undercuts and overhangs.
Overhangs on injection molded parts can be avoided by ensuring that the parts are designed with tolerances in mind. For example, an overhang in an injection molded part can cause a mold to have an overhang that is too small for the machine. This can cause problems in the manufacturing process, and it can result in a costly mold.

Cost

Injection molding costs can vary depending on the complexity of the part, the size and the type of plastic. Parts with complex geometries may require additional design work and tooling. Larger parts can also cost more than small ones. The amount of time spent designing and producing them is also important.
To reduce the cost of injection molding, a manufacturer must consider two major factors: tooling and the material used. The plastic used for injection molding has several different properties, which will impact the part price. For instance, plastics with a lot of glass fibers will reduce the amount of time necessary to repair the mold. Another factor to consider is the thermal properties of the material.
The next major factor in the cost of injection molded parts is the material of the injection mold. While most of these molds are made of steel, the type and grade of steel used is important. Injection molds are also required to have nearly wear-free interior cavities. This is necessary to maintain tight tolerances.
Another factor that contributes to the cost of injection molded parts is the cost of bulk material. This material costs money and requires expensive electricity to process. Typically, the more parts you produce, the lower the cost per pound. Storage of bulk material is also a significant expense. Therefore, a quicker cycle time will reduce storage costs.

Reliability

While manufacturing involves some degree of variation, the variation should be within acceptable limits. This is essential if you want to produce high-quality, dimensionally stable parts. A reliable manufacturing process involves precise control over mold tooling and part design. It also requires repeatability in both quality and production processes.
A reliable injection molding process also focuses on detecting defects early in the production process. Invisible hazards, such as air pockets, mold materials compromised by overheating, and more, can lead to failure. These defects will most likely not be discovered by simple visual inspection and may not come to light until after warranty claims are filed from the field. By finding the defects in the early stages, manufacturers can maximize productivity and reduce costs by minimizing the number of replacement parts needed.
The process of building a custom mould for plastic components is highly skilled. A perfect mould will eliminate potential defects and ensure that the production process is reliable. Traditionally, this process relied on trial and error, which added time and money to the production process.

Design for manufacturability

Injection molded parttWhen designing injection molded parts, it is imperative to keep in mind their manufacturability. Injection molding allows for complex geometries and multiple functions to be combined into a single part. For example, a hinged part can have a single mold that can produce two different halves. This also decreases the overall volume of the part.
Injection molded parts do not typically undergo post-processing. However, the mold itself can be finished to various degrees. If the mold is rough, it can cause friction during the ejection process and require a larger draft angle. Detailed finishing procedures are outlined by the Society of Plastics Industry.
The process of designing injection molds is very exacting. Any errors in the mold design can lead to out-of-spec parts and costly repair. Therefore, the process of Design for Manufacturability (DFM) validation is a key step early in the injection molding process. Fictiv’s DFM feedback process can identify design challenges and provide early feedback to minimize lead times and improve quality.
The surface of an injection molded part can develop sink marks, which occur when the material has not fully solidified when it is ejected from the mold. Parts with thick walls or ribs are more prone to sinking. Another common defect in plastic injection molding is drag marks, which occur when walls scrape against one another during ejection. In addition to sink marks, parts with holes or exposed edges can form knit lines.
China Customize Molds Housing Mould Plastic Injection For Abs Pc Covers And Other Motorcycle Parts Cover Moulding     injection moulding electrical partsChina Customize Molds Housing Mould Plastic Injection For Abs Pc Covers And Other Motorcycle Parts Cover Moulding     injection moulding electrical parts
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