China Injection Molded Plastic Switch Cover Protection injection molded parts kit for sale

Solution Description

Merchandise Description
Merchandise Title Injection Molded Plastic Swap Protect Protection
Goods category Injection plastic parts
Substance PP, Abs, Personal computer, Ab muscles+Computer, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc GF additional materials (Abs+GF, PA66+GF, PA666+GF) Rubber like material (TPE, PU, NBR, silicone, NBR+TPE and so forth)
Measurement  All size and thickness obtainable.
Form able of all shapes as per drawing
Coloration Natural,black,obvious (regular obvious or substantial optical distinct), semi-transparent, other colors (Pantone code or RAL code, or as for each client’s sample). 
Area finishing Texture (VDI/MT standard, or created to client’s sample), polished (substantial polish, mirror polish), sleek, portray, powder coating, printing, electroplating and so on.
Drawing 2d or 3D draiwng in any impression/picture structure is Okay
Free of charge sample Yes
OEM/OEM Indeed
Application Household, electronics, automobiles, machinery, medical center, cosmetics, Military and Aerospace and so on.
High quality certification ISO 90001:2008, TS16949, Food and drug administration, Attain, ROHS, SGS
QC Every single get creation will get much more than 10 moments regular check out and 5 fives instances random verify by our skilled QC. Or by 3rd get together appointed by buyer
 
Mildew Molding Method Injection molding, overmolding.
Mould kind Injection plastic mould 
Common HASCO, DME, MISUMI, JIS, LKM, and many others.
Tooling equipment Lathe,Milling,Grinder,Drill,CNC,EDM,Wire reduce machine,Punch machine
Runner Cold or scorching
Gate Facet Gate, Sub Gate, Direct Gate, Hook Gate, Pin Point Gate, etc.
Cavity Single or Multi cavities
Mould Existence 300,000~1,00,000 moments

HOW TO GET Remedy/QUOTATION FOR YOUR PLASTIC Components:

 

Order Remedy
Buy OEM or ODM welcome. Totally free sample or slab/button of substance for your high quality analysis, mold sample in accordance with drawing for acceptance of mass manufacturing,  
Payment conditions L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW
Direct time three~5 months for mildew manufacturing, and 1~2 weeks for mass generation
Package As for each customer’s favour. Shock-absorbing bags, Cartons, Picket box, and picket or plastic pallet, 
Supply time period FOB CHINA, CIF location port, DDP customer’s warehouse/address of goods
Shipment By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS
Top quality Manage Sample acceptance ahead of purchase, and QC test report(possibly by third celebration) just before harmony.

Manufacturing AND EQUIPMENTS:

Tools Record
Identify SPECIFICATION Brand Authentic Area Amount
CNC Machines Graph 600 KNUTH GERMENY 3
1370 KAFO ZheJiang 25
EDM Devices ZNC450 BHangZhouNA ZheJiang three
ZNC430 BHangZhouNA ZheJiang 4
Grinding Machines ACC-350ST BESFORD CHINA six
CNC Lathe Machining L150G-II OKUMA CHINA three
Wire Cutting Devices DK7732 NEW Quick CHINA 3
Milling Equipment SHCM-97A GENTIGER ZheJiang 8
Injection Machine 100T-450T Haitian CHINA 12
CMM Device CRT-PA574 MITUTYO JAPAN one
Hardness Tester TILO-T60 MITUTYO JAPAN 2

 

US $0.01-0.1
/ Piece
|
10 Pieces

(Min. Order)

###

Material: ABS
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: TS16949, RoHS
Color: Black
OEM/ODM: Welcomed
File: Format Auto CAD, Pdf, JPG

###

Customization:

###

Product Description
Products Name Injection Molded Plastic Switch Cover Protection
Products category Injection plastic parts
Material PP, ABS, PC, ABS+PC, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Size  All size and thickness available.
Shape capable of all shapes as per drawing
Color Natural,black,clear (standard clear or high optical clear), semi-transparent, other colors (Pantone code or RAL code, or as per client’s sample). 
Surface finishing Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc.
Drawing 2D or 3D draiwng in any image/picture format is OK
Free sample Yes
OEM/OEM Yes
Application Household, electronics, vehicles, machinery, hospital, cosmetics, Military and Aerospace etc.
Quality certification ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS
QC Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer
 
Mold Molding Process Injection molding, overmolding.
Mould type Injection plastic mould 
Standard HASCO, DME, MISUMI, JIS, LKM, etc.
Tooling equipment Lathe,Milling,Grinder,Drill,CNC,EDM,Wire cut machine,Punch machine
Runner Cold or hot
Gate Side Gate, Sub Gate, Direct Gate, Hook Gate, Pin Point Gate, etc.
Cavity Single or Multi cavities
Mould Life 300,000~1,00,000 times

###

Order Solution
Order OEM or ODM welcome. Free sample or slab/button of material for your quality evaluation, mold sample in accordance with drawing for approval of mass production,  
Payment terms L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW
Lead time 3~5 weeks for mold production, and 1~2 weeks for mass production
Package As per customer’s favour. Shock-absorbing bags, Cartons, Wooden box, and wooden or plastic pallet, 
Delivery term FOB CHINA, CIF destination port, DDP customer’s warehouse/address of goods
Shipment By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS
Quality Control Sample approval before order, and QC test report(maybe by third party) before balance.

###

EQUIPMENT LIST
NAME SPECIFICATION BRAND ORIGINAL PLACE QUANTITY
CNC Machines Graph 600 KNUTH GERMENY 3
1370 KAFO TAIWAN 25
EDM Machines ZNC450 BANDANA TAIWAN 3
ZNC430 BANDANA TAIWAN 4
Grinding Machines ACC-350ST BESFORD CHINA 6
CNC Lathe Machining L150G-II OKUMA CHINA 3
Wire Cutting Machines DK7732 NEW FAST CHINA 3
Milling Machine SHCM-97A GENTIGER TAIWAN 8
Injection Machine 100T-450T Haitian CHINA 12
CMM Machine CRT-PA574 MITUTYO JAPAN 1
Hardness Tester TILO-T60 MITUTYO JAPAN 2
US $0.01-0.1
/ Piece
|
10 Pieces

(Min. Order)

###

Material: ABS
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: TS16949, RoHS
Color: Black
OEM/ODM: Welcomed
File: Format Auto CAD, Pdf, JPG

###

Customization:

###

Product Description
Products Name Injection Molded Plastic Switch Cover Protection
Products category Injection plastic parts
Material PP, ABS, PC, ABS+PC, Nylon, delrin (POM), PMMA, AS, PS, PE, PET, PVC, PEEK, etc; GF added material (ABS+GF, PA66+GF, PA666+GF); Rubber like material (TPE, PU, NBR, silicone, NBR+TPE etc)
Size  All size and thickness available.
Shape capable of all shapes as per drawing
Color Natural,black,clear (standard clear or high optical clear), semi-transparent, other colors (Pantone code or RAL code, or as per client’s sample). 
Surface finishing Texture (VDI/MT standard, or made to client’s sample), polished (high polish, mirror polish), smooth, painting, powder coating, printing, electroplating etc.
Drawing 2D or 3D draiwng in any image/picture format is OK
Free sample Yes
OEM/OEM Yes
Application Household, electronics, vehicles, machinery, hospital, cosmetics, Military and Aerospace etc.
Quality certification ISO 90001:2008, TS16949, FDA, REACH, ROHS, SGS
QC Every order production will get more than 10 times regular check and 5 fives times random check by our professional QC. Or by Third party appointed by customer
 
Mold Molding Process Injection molding, overmolding.
Mould type Injection plastic mould 
Standard HASCO, DME, MISUMI, JIS, LKM, etc.
Tooling equipment Lathe,Milling,Grinder,Drill,CNC,EDM,Wire cut machine,Punch machine
Runner Cold or hot
Gate Side Gate, Sub Gate, Direct Gate, Hook Gate, Pin Point Gate, etc.
Cavity Single or Multi cavities
Mould Life 300,000~1,00,000 times

###

Order Solution
Order OEM or ODM welcome. Free sample or slab/button of material for your quality evaluation, mold sample in accordance with drawing for approval of mass production,  
Payment terms L/C, T/T, WEST UNION, MONEYGRAM, PAYPAL, ESCROW
Lead time 3~5 weeks for mold production, and 1~2 weeks for mass production
Package As per customer’s favour. Shock-absorbing bags, Cartons, Wooden box, and wooden or plastic pallet, 
Delivery term FOB CHINA, CIF destination port, DDP customer’s warehouse/address of goods
Shipment By air mail, by sea, by express like DHL, Fedex, UPS, TNT, EMS
Quality Control Sample approval before order, and QC test report(maybe by third party) before balance.

###

EQUIPMENT LIST
NAME SPECIFICATION BRAND ORIGINAL PLACE QUANTITY
CNC Machines Graph 600 KNUTH GERMENY 3
1370 KAFO TAIWAN 25
EDM Machines ZNC450 BANDANA TAIWAN 3
ZNC430 BANDANA TAIWAN 4
Grinding Machines ACC-350ST BESFORD CHINA 6
CNC Lathe Machining L150G-II OKUMA CHINA 3
Wire Cutting Machines DK7732 NEW FAST CHINA 3
Milling Machine SHCM-97A GENTIGER TAIWAN 8
Injection Machine 100T-450T Haitian CHINA 12
CMM Machine CRT-PA574 MITUTYO JAPAN 1
Hardness Tester TILO-T60 MITUTYO JAPAN 2

What Is Injection Moulding?

Injection molding is a process of producing precision-molded parts by fusing raw plastics and guiding them into a mold. The main components of an injection mold are a hopper, barrel, and reciprocating screw. Before injection, the raw plastics are mixed with coloring pigments and reinforcing additives.

Characteristics of injection molded parts

Injection molded parttInjection molding is the process of manufacturing plastic parts. It uses thermoplastic, thermoset, or elastomers to manufacture components. The range of materials is enormous and includes tens of thousands of different polymers. They are blended with other materials and alloys to produce a wide range of properties. Designers select the appropriate materials for the job based on the properties and functions desired in the finished part. During the mold design process, mold materials must be carefully chosen, as different materials require different molding parameters.
Injection molding requires precise tolerances of the temperature and strain levels. The maximum strain level is about 0.15 percent. It is possible to adjust these parameters to meet the requirements of an injection molding project. The resulting products can be easily checked for quality by measuring the strain and temperature of the mold inserts in real time.
Injection molding is known for its laminar flow of the polymer. However, there is still a possibility for side-to-side thermal variations in the part forming cavity. This is illustrated in FIG. 4. The part has high and low sheared areas; the higher sheared areas flow on the bottom side of the part, while the lower sheared areas flow on the top side.
Injection molding is used to make many different types of plastic parts, from small parts to entire body panels of a car. These parts can be made from a variety of different materials, such as polypropylene for toys and ABS for consumer electronics. They can also be made from metal, such as aluminum or steel.
The melting temperature of plastic parts must be appropriate for the project’s specifications. The mold should be large enough to produce the parts desired. This will minimize the impact of uneven shrinkage on the product’s dimensional accuracy. In addition to the temperature, a mold must be designed with the material’s properties in mind.

Tooling fabrication

Injection molded parttInjection molded parts are produced using molds. This process is a complex process that requires customization to ensure proper fit and function. The main component of a mold is the base, which holds the cavities, ejectors and cooling lines. The size and position of these components are crucial to the production of quality parts. Incorrectly sized vents can cause trapped air to enter the part during the molding process. This can lead to gas bubbles, burn marks, and poor part quality.
The material used for tooling fabrication is usually H-13 tool steel. This steel is suitable for injection molded parts as it has a low elongation value. The material used to fabricate tooling for injection molded parts typically has a high yield strength. The material used for injection moulding tooling is typically 420 stainless steel or H-13 tool steel. These materials are suitable for most injection molding processes and have comparable yield strength compared to wrought or MIM parts.
Another important part of tooling fabrication is the design of the mold. It is important to design the mold with a draft angle, as this will make ejection easier and reduce costs. A draft angle of 5o is recommended when designing a tall feature. Choosing a draft angle is essential to ensuring that the plastic part is free from air bubbles after injection molding.
Injection moulding tooling costs can account for as much as 15% of the cost of an injection moulded part. With innovation in mould materials and design, tooling fabrication can be more efficient and cost-effective.

Surface finishes on injection molded parts

Injection molded parttSurface finishes on injection molded parts can have a variety of effects on the part’s appearance and performance. Different materials lend themselves to different kinds of surface finishes, with some plastics better suited for smooth, glossy finishes than others. The type of surface finish is also affected by several factors, including the speed of injection and the melt temperature. Faster injection speeds help improve the quality of plastic finishes by decreasing the visibility of weld lines and improving the overall appearance of the parts.
For a smooth plastic surface finish, some companies require a high level of roughness on the part. Others may prefer a more rough look, but both options can have their benefits. The type of surface finish chosen will depend on the part’s purpose and intended application. For example, a glossy plastic finish may be preferred for a cosmetic part, while a rougher finish may be better suited for a mechanical part that must be tough and cost-effective.
Surface finishes on injection molded parts are often customized to match the application. For example, some parts require a rough surface finish because they require a greater amount of friction. These parts may require a sandblasting process to achieve the desired texture. Other processes can also be used to control plastic texture.
The type of surface finish depends on the materials used, as well as the design and shape of the part. The type of material used, additives, and temperature also have an impact on the surface finish. It is also important to consider surface finishes early in the design process.

Importance of a secondary operation to improve accuracy

While most injection molded parts do not require secondary operations, some components do require this type of processing. The surface finish of a component will determine how well it functions and what other secondary operations are necessary. Depending on the part’s function, a smooth or textured surface may be appropriate. Additionally, some parts may require surface preparation before applying adhesives, so an accurate surface finish can make all the difference. In order to achieve the desired finish, the injection molder should have experience molding different materials. He or she should also have the knowledge of how to simulate the flow of a mold. Also, experienced molders know how to mix materials to achieve the desired color, avoiding the need for secondary painting processes.
Injection molding is a complex process that requires precision and accuracy. The optimal temperature of the melted plastic must be chosen, as well as the mold itself. The mold must also be designed for the correct flow of plastic. In addition, it must be made of the best thermoplastic material for the part’s design. Finally, the correct time must be allowed for the part to be solid before it is ejected. Many of these issues can be overcome with specialized tooling that is customized to the part’s design.
Injection molding offers the opportunity to make complex parts at low cost. It also allows manufacturers to make parts with complicated geometries and multiple functions.
China Injection Molded Plastic Switch Cover Protection     injection molded parts kit for saleChina Injection Molded Plastic Switch Cover Protection     injection molded parts kit for sale
editor by czh 2023-01-06