China supplier Plastic Injection Molds Manufacturer Custom High Precision PA Injection Molded Parts

Product Description

HangZhou P&M Mold Co., Ltd.

 

We main do all kinds of 3D design, 3D printing, CNC machining and plastic metal molds and products. We have our own engineer and factory, so that we can customize any plastic and metal products for our customer.We have over 10 years of experience in design, molding&mass production, We do our best to meet the requirements of our customers.

 

 

Company Profile

We are committed to providing the best service and quality products to our customers. At the same time, we understand that our employees, production facilities and intellectual property are our company’s most important assets.

As a fast-growing company, we are committed to taking on more social responsibilities.

 

We are located in HangZhou, ZHangZhoug Province.

We always adhere to the principles of quality first and time first. While providing customers with the highest quality products, try to maximize the production efficiency and shorten production time.

We are proud to tell every customer that our company has not lost any customer since its establishment. If there is a problem with the product, we will seek a solution actively and take responsibility to the end. Please choose us and let us be partners in long-term cooperation.

 

 

 

 

 

 

Product Manufacturing Process:

 

Products Description

 

 


Our Customers:

 

Exhibition

 

 

Plastic Injection Mould making
1. Samples/Drawing &Requirement from you.
2. Mould design: we will Communicate and Exchange the opinion with you after you place order.
3. Material Purchase: Steel cutting and Mould base tooling.
4. Assembling.
5. Inspection of mould: following and controlling the tooling processing.
6. Mould testing: We will inform you the date.Than will send the sample’s inspection report&injection parameters with the sample to you!
7. Your instruction &confirmation for shipment.
8. Ready made mould before packing.
9. We provide any differeny kinds of plastic injection mould, blow mould, silicone mould, die casting mould service.

Plastic molding Specification
1. Professional manufacturer,design,production injection mould and stamping mould quality control .
2. Rich export experience plastic injection mould and stamping mould.
3. Reasonable price of design mould .
4. Cavities: single or as per your requirements cavity.
5. Treatment: S45C Pretreat>25Hrc,And Nitriding.
6. Mould Steel: Cavity, Core and slide: P20, 2738, 2136 available Moldbase :LKM available.
7. Standard:DEM, HUSKY, available.
8. Hot runner: according to your demand.
9. Life time: >300 Thousand Times.
10. Package: Plywood case, anti-rust paint.

Specification

We promise

All customer-centric, never for short-term profit, and sell long-term benefits

We produce

Mold, prototype, injection molding, product assembly, surface printing, spraying the surface integration

Pls provide

2D, 3D, samples, or the size of the multi-angle pictures

Mould Time

20-35 Days

Product time

7-15 Days

Moud precision

+/-0.01mm

Mould life

50-100 million shots

Producing Process

Audit drawings – mold flow analysis – design validation – Custom Materials – mold processing – core processing – electrode
machining – Runner system processing – parts processing and procurement – machining acceptance – cavity surface treatment process
– complex mode Die – The entire mold surface coating – Mounting plate – mold sample – sample test – sending samples

Mould cavity

One cavity, multi-cavity or same different products be made together

Mould material

P20,2738,2344,718,S136,8407,NAK80,SKD61,H13

Runner system

Hot runner and cold runner

Base material

P20,2738,2344,718,S136,8407,NAK80,SKD61,H13

Finish

Pitting the word, mirror finish, matte surface, striae

Standard

HASCO, DME or dependent upon

Main thechnology

Milling, grinding, CNC, EDM, wire cutting, carving, EDM, lathes, surface Finish, etc.

Software

CAD,PRO-E,UG Design Time: 1-3 days (normal circumstances)

Product material

ABS,PP,PC,PA6,PA66,TPU,POM,PBT,PVC,HIPS,TPE,PC/ABS, TPV, TPO,T PR,EVA,HDPE,LDPE,CPVC,PVDF,PPSU.

Packing & Delivery

 

Packaging according to your needs

1. By air ,it takes 3-7 days for delivery. The goods can be shipped by DHL , Fedex , UPS .

2. By sea ,the delivery time is based on your port.

To South East Asian Countries takes about 5-12 days.

To Middle east countries takes about 18-25 days.

To European countries takes about 20-28 days.

To American countries takes about 28-35 days.

To Australia takes about 10-15 days.

To African countries takes about 30-35 days.

FAQ

1.Who are we?
We are based in ZHangZhoug, China, start from 2014,sell to North America(30.00%),Southern Europe(10.00%),Northern Europe(10.00%),Central America(10.00%),Western Europe(10.00%),Mid East(10.00%),Eastern Europe(10.00%),South America(10.00%). There are total about 51-100 people in our office.

2.How can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;

3.What can you buy from us?
Mould, Plastic Product, Metal Product, Dental Product, CNC machining.

4.Why should you buy from us not from other suppliers?
We main do all kinds of 3d design, 3d printing and plastic metal molds tooling and products. We have our own engineer and factory. One-stop supply: 3d design – 3d printing – mold making – plastic injection.

5.What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,FCA,DDP,DDU
Accepted Payment Currency: USD, EUR;
Accepted Payment Type: T/T,L/C,PayPal,Western Union,Escrow;
Language Spoken:English,Chinese,Spanish,French,Russian.

6.What are the characteristics of your service?
1. Your inquiry related to our products or prices will be replied within 24 hours.
2. Well-trained and experienced staffs to answer all your enquiries in fluent English.
3. Offering the support to solve the problem in the application or selling period.
4. Competitive prices based on same quality.
5. Guarantee samples quality same as mass production quality.

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Material: ABS/PP/PC/HDPE/PS/Nylon/PS/PA/Pet/
Application: Medical, Household, Electronics, Automotive, Agricultural
Certification: TS16949, RoHS, ISO
Samples:
US$ 0.3/Piece
1 Piece(Min.Order)

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Order Sample

Customization:
Available

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

Can injection molded parts be customized or modified to meet unique industrial needs?

Yes, injection molded parts can be customized or modified to meet unique industrial needs. The injection molding process offers flexibility and versatility, allowing for the production of highly customized parts with specific design requirements. Here’s a detailed explanation of how injection molded parts can be customized or modified:

Design Customization:

The design of an injection molded part can be tailored to meet unique industrial needs. Design customization involves modifying the part’s geometry, features, and dimensions to achieve specific functional requirements. This can include adding or removing features, changing wall thicknesses, incorporating undercuts or threads, and optimizing the part for assembly or integration with other components. Computer-aided design (CAD) tools and engineering expertise are used to create custom designs that address the specific industrial needs.

Material Selection:

The choice of material for injection molded parts can be customized based on the unique industrial requirements. Different materials possess distinct properties, such as strength, stiffness, chemical resistance, and thermal stability. By selecting the most suitable material, the performance and functionality of the part can be optimized for the specific application. Material customization ensures that the injection molded part can withstand the environmental conditions, operational stresses, and chemical exposures associated with the industrial application.

Surface Finishes:

The surface finish of injection molded parts can be customized to meet specific industrial needs. Surface finishes can range from smooth and polished to textured or patterned, depending on the desired aesthetic appeal, functional requirements, or ease of grip. Custom surface finishes can enhance the part’s appearance, provide additional protection against wear or corrosion, or enable specific interactions with other components or equipment.

Color and Appearance:

Injection molded parts can be customized in terms of color and appearance. Colorants can be added to the material during the molding process to achieve specific shades or color combinations. This customization option is particularly useful when branding, product differentiation, or visual identification is required. Additionally, surface textures, patterns, or special effects can be incorporated into the mold design to create unique appearances or visual effects.

Secondary Operations:

Injection molded parts can undergo secondary operations to further customize or modify them according to unique industrial needs. These secondary operations can include post-molding processes such as machining, drilling, tapping, welding, heat treating, or applying coatings. These operations enable the addition of specific features or functionalities that may not be achievable through the injection molding process alone. Secondary operations provide flexibility for customization and allow for the integration of injection molded parts into complex assemblies or systems.

Tooling Modifications:

If modifications or adjustments are required for an existing injection molded part, the tooling can be modified or reconfigured to accommodate the changes. Tooling modifications can involve altering the mold design, cavity inserts, gating systems, or cooling channels. This allows for the production of modified parts without the need for creating an entirely new mold. Tooling modifications provide cost-effective options for customizing or adapting injection molded parts to meet evolving industrial needs.

Prototyping and Iterative Development:

Injection molding enables the rapid prototyping and iterative development of parts. By using 3D printing or soft tooling, prototype molds can be created to produce small quantities of custom parts for testing, validation, and refinement. This iterative development process allows for modifications and improvements to be made based on real-world feedback, ensuring that the final injection molded parts meet the unique industrial needs effectively.

Overall, injection molded parts can be customized or modified to meet unique industrial needs through design customization, material selection, surface finishes, color and appearance options, secondary operations, tooling modifications, and iterative development. The flexibility and versatility of the injection molding process make it a valuable manufacturing method for creating highly customized parts that address specific industrial requirements.

Can you provide guidance on the selection of injection molded materials based on application requirements?

Yes, I can provide guidance on the selection of injection molded materials based on application requirements. The choice of material for injection molding plays a critical role in determining the performance, durability, and functionality of the molded parts. Here’s a detailed explanation of the factors to consider and the guidance for selecting the appropriate material:

1. Mechanical Properties:

Consider the mechanical properties required for the application, such as strength, stiffness, impact resistance, and wear resistance. Different materials have varying mechanical characteristics, and selecting a material with suitable properties is crucial. For example, engineering thermoplastics like ABS, PC, or nylon offer high strength and impact resistance, while materials like PEEK or ULTEM provide exceptional mechanical performance at elevated temperatures.

2. Chemical Resistance:

If the part will be exposed to chemicals, consider the chemical resistance of the material. Some materials, like PVC or PTFE, exhibit excellent resistance to a wide range of chemicals, while others may be susceptible to degradation or swelling. Ensure that the selected material can withstand the specific chemicals it will encounter in the application environment.

3. Thermal Properties:

Evaluate the operating temperature range of the application and choose a material with suitable thermal properties. Materials like PPS, PEEK, or LCP offer excellent heat resistance, while others may have limited temperature capabilities. Consider factors such as the maximum temperature, thermal stability, coefficient of thermal expansion, and heat transfer requirements of the part.

4. Electrical Properties:

For electrical or electronic applications, consider the electrical properties of the material. Materials like PBT or PPS offer good electrical insulation properties, while others may have conductive or dissipative characteristics. Determine the required dielectric strength, electrical conductivity, surface resistivity, and other relevant electrical properties for the application.

5. Environmental Conditions:

Assess the environmental conditions the part will be exposed to, such as humidity, UV exposure, outdoor weathering, or extreme temperatures. Some materials, like ASA or HDPE, have excellent weatherability and UV resistance, while others may degrade or become brittle under harsh conditions. Choose a material that can withstand the specific environmental factors to ensure long-term performance and durability.

6. Regulatory Compliance:

Consider any regulatory requirements or industry standards that the material must meet. Certain applications, such as those in the medical or food industries, may require materials that are FDA-approved or comply with specific certifications. Ensure that the selected material meets the necessary regulatory and safety standards for the intended application.

7. Cost Considerations:

Evaluate the cost implications associated with the material selection. Different materials have varying costs, and the material choice should align with the project budget. Consider not only the material cost per unit but also factors like tooling expenses, production efficiency, and the overall lifecycle cost of the part.

8. Material Availability and Processing:

Check the availability of the material and consider its processability in injection molding. Ensure that the material is readily available from suppliers and suitable for the specific injection molding process parameters, such as melt flow rate, moldability, and compatibility with the chosen molding equipment.

9. Material Testing and Validation:

Perform material testing and validation to ensure that the selected material meets the required specifications and performance criteria. Conduct mechanical, thermal, chemical, and electrical tests to verify the material’s properties and behavior under application-specific conditions.

Consider consulting with material suppliers, engineers, or experts in injection molding to get further guidance and recommendations based on the specific application requirements. They can provide valuable insights into material selection based on their expertise and knowledge of industry standards and best practices.

By carefully considering these factors and guidance, you can select the most appropriate material for injection molding that meets the specific application requirements, ensuring optimal performance, durability, and functionality of the molded parts.

Can you explain the advantages of using injection molding for producing parts?

Injection molding offers several advantages as a manufacturing process for producing parts. It is a widely used technique for creating plastic components with high precision, efficiency, and scalability. Here’s a detailed explanation of the advantages of using injection molding:

1. High Precision and Complexity:

Injection molding allows for the production of parts with high precision and intricate details. The molds used in injection molding are capable of creating complex shapes, fine features, and precise dimensions. This level of precision enables the manufacturing of parts with tight tolerances, ensuring consistent quality and fit.

2. Cost-Effective Mass Production:

Injection molding is a highly efficient process suitable for large-scale production. Once the initial setup, including mold design and fabrication, is completed, the manufacturing process can be automated. Injection molding machines can produce parts rapidly and continuously, resulting in fast and cost-effective production of identical parts. The ability to produce parts in high volumes helps reduce per-unit costs, making injection molding economically advantageous for mass production.

3. Material Versatility:

Injection molding supports a wide range of thermoplastic materials, providing versatility in material selection based on the desired properties of the final part. Various types of plastics can be used in injection molding, including commodity plastics, engineering plastics, and high-performance plastics. Different materials can be chosen to achieve specific characteristics such as strength, flexibility, heat resistance, chemical resistance, or transparency.

4. Strength and Durability:

Injection molded parts can exhibit excellent strength and durability. During the injection molding process, the molten material is uniformly distributed within the mold, resulting in consistent mechanical properties throughout the part. This uniformity enhances the structural integrity of the part, making it suitable for applications that require strength and longevity.

5. Minimal Post-Processing:

Injection molded parts often require minimal post-processing. The high precision and quality achieved during the molding process reduce the need for extensive additional machining or finishing operations. The parts typically come out of the mold with the desired shape, surface finish, and dimensional accuracy, reducing time and costs associated with post-processing activities.

6. Design Flexibility:

Injection molding offers significant design flexibility. The process can accommodate complex geometries, intricate details, undercuts, thin walls, and other design features that may be challenging or costly with other manufacturing methods. Designers have the freedom to create parts with unique shapes and functional requirements. Injection molding also allows for the integration of multiple components or features into a single part, reducing assembly requirements and potential points of failure.

7. Rapid Prototyping:

Injection molding is also used for rapid prototyping. By quickly producing functional prototypes using the same process and materials as the final production parts, designers and engineers can evaluate the part’s form, fit, and function early in the development cycle. Rapid prototyping with injection molding enables faster iterations, reduces development time, and helps identify and address design issues before committing to full-scale production.

8. Environmental Considerations:

Injection molding can have environmental advantages compared to other manufacturing processes. The process generates minimal waste as the excess material can be recycled and reused. Injection molded parts also tend to be lightweight, which can contribute to energy savings during transportation and reduce the overall environmental impact.

In summary, injection molding offers several advantages for producing parts. It provides high precision and complexity, cost-effective mass production, material versatility, strength and durability, minimal post-processing requirements, design flexibility, rapid prototyping capabilities, and environmental considerations. These advantages make injection molding a highly desirable manufacturing process for a wide range of industries, enabling the production of high-quality plastic parts efficiently and economically.

China supplier Plastic Injection Molds Manufacturer Custom High Precision PA Injection Molded Parts  China supplier Plastic Injection Molds Manufacturer Custom High Precision PA Injection Molded Parts
editor by Dream 2024-05-02